NeoOil P5

NeoOil P5 = New Oil Plastic 5 Ton Machine

Close the plastics cycle with advanced chemical recycling!


Transform plastic waste into valuable oil with NeoOil P5 from enespa ag and enter the circular economy! With an annual production of over 460 million tons of plastic and a recycling rate of just 9%, groundbreaking solutions are needed. With our advanced pyrolysis technology, you can convert contaminated, multi-layer, and mixed plastic waste into high-quality oil, reducing CO2 emissions by up to 60%.
Thats how it works

Creating value from waste

Input

Low-value plastic waste:

  • Polyolefin-based plastics (HDPE, LDPE, PP, PE)
  • Contaminated and multilayer materials
  • Mixed waste streams that cannot be mechanically recycled

Process

Advanced pyrolysis system:

  • Complete integrated system with 8 main components
  • Pretreatment and crushing
  • Pyrolysis module (400–500 °C, oxygen-free)
  • Advanced condensation system
  • Storage and handling of quality oil

output

High quality products:

  • 80% pyrolysis oil – sold to refineries at market prices
  • 15% synthesis gas – drive of the process (energy self-sufficiency)
  • 5% Russ – Additional source of income

Mixed waste pure

Pyrolysis oil out

Pretreatment and buffering

Pyrolysis reactor

tank farm

The problem we solve

Over 460 million tons of plastic are produced annually

%

Worldwide, only 9% are successfully recycled.

Every year, 19 to 23 million tons enter the oceans.

Multi-layer packaging cannot be mechanically recycled.

Our solution

Chemical recycling processes convert polyolefin waste – contaminated, mixed, or multi-layer – back into virgin-quality oil.

Technical facts

Technical excellence

%

Exceptional oil yield
from 80%

Industry-leading conversion rates from plastic to valuable oil that meets refinery standards.

%

Energy reduction

Use of synthesis gas, which reduces external energy demand by 70–80% and minimizes operating costs.

%

5 tons/day standard module

Processing 5 tons of plastic waste daily with over 95% availability and flexible scalability.

Professional pre-treatment: Advanced contaminant removal and polymer optimization ensure consistently high output quality.

Decentralized solution:
Modular design allows processing directly at the waste source, reducing transport costs and emissions.

Premium oil quality:
Mechanical pretreatment and oil post-treatment ensure consistent, market-ready products.

Own technology:
Based on many years of experience in pyrolysis and operation, enespa has developed its own, state-of-the-art pyrolysis system.

Find the best solution for your needs.

complete solutions

Turnkey projects

From feasibility to operation – we take care of everything:

  • Feasibility studies and laboratory tests
  • Technical and regulatory support
  • Construction management and installation
  • Commissioning and training of operating personnel
  • Ongoing technical support

Tailor-made solutions

Scalable to your needs:

  • Parallel modules: capacity from 10 to over 30 tons per day
  • Reactor scaling: tailor-made large reactors
  • Site integration: adaptation to existing systems
  • Optimization of raw materials: Tailored to your waste streams

Useful examples

use cases

Agricultural films

  • Greenhouse covers and mulch films
  • Contamination-resistant processing
  • Possible applications in rural areas

Hard plastics

  • Automotive components and bumpers
  • Building materials and pipelines
  • High yield of high-quality raw materials

Multilayer packaging

  • Food packaging and flexible films
  • Full shift utilization
  • Separation of barrier materials

Siedlungsabfall

  • Yellow bags with sorted fractions
  • Contaminated materials from end use
  • Local processing reduces transport routes

production waste

  • Manufacturing waste and cuttings
  • Rejected goods from quality control
  • Clean, high-quality raw materials

Conclusion

The advantages of enespa

Self-developed showcase projects and operational experience

Own research and development center with state-of-the-art laboratory

Market experts and key stakeholders on board

Comprehensive support throughout the entire project lifecycle

Start now – with security.

Request your feasibility study and receive clarity on feasibility, cost framework, and return potential within a few weeks.

Request a feasibility study
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  • Investor Relations
  • Research laboratory
  • System Engineering
  • Plant operation
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