Preliminary planning for pyrolysis projects

From feasibility to bankable FEED – fast, secure, scalable.

Why pre-project planning?

Planning and investment security: reliable costs (Capex/Opex), deadlines, risks
Technical clarity: process design, pretreatment chain, offtake fit, quality objectives
EPC readiness: uniform FEED package for comparable offers and smooth implementation
Speed & Availability: In-house pilot plant and petrochemical laboratory for fast turnarounds
From laboratory to offtake LOI: Support until contractual acceptance readiness

Globally proven: projects and customers on 6 continents
Scalable reactors: 5 t/day per line, can be connected in parallel; special tire pyrolysis up to 60 t/day
Standard vs. Individual Scope: start efficiently and expand precisely for special requirements
Strong partner chain: experienced specialists for pretreatment (wet/dry washing, shredding, storage)
Priority treatment possible: accelerated review of critical projects

Plot plan, equipment list, ISBL/OSBL interfaces, media & utilities, layout variants
Safety & Compliance: HAZOP preparation, approval roadmap

Cost estimate (Class 3 level), baseline schedule, risk register
FEED package for tendering, offtake reconciliation, ISCC PLUS path & audit readiness

Why we differentiate: Our preliminary planning is based on our own, proven modules and completed projects.

→ Standard Scope = quick start, less risk, calculable costs.

→ Individual Scope = customized when requirements lie outside the standard.

If your project falls within our proven parameters (e.g. PO-rich streams, modular lines, typical layouts).

Deliverables (excerpt):

Design Basis Document including target corridors (quality, yield, emissions, ISCC-Plus baseline)
Heat & Mass Balance (v1), PFD and preliminary P&IDs (L0–L1)
Plot plan (v1), equipment list (L1), utility/media concept
Control & Operating Philosophy (Draft), standardized E&I principles
HAZID/HAZOP preparation (checklists, node definition)
Approval Roadmap (v1) including required evidence in the standard case
ISBL/OSBL interface matrix, standardized 3D building blocks for layout variants
Capex/Opex estimate (Class 3 level) and baseline schedule
Risk Register (v1) and RFQ skeleton for comparable EPC offers

Your advantage: Maximum speed from kick-off to FEED package with proven templates, clean interfaces and low planning risk

For projects outside the standard parameters (e.g. special feedstocks/mixtures, exceptional throughputs, special site/regulatory requirements).

Additional/extended deliverables (examples):

In-depth feedstock/pre-processing studies (e.g. washing/drying concepts, sorting logic, QA/QC sampling plans)
Dynamic process simulations, CFD/FEA for critical aggregates/flows
Extended emission/immission certificates, ATEX zone calculation, explosion protection document
OSBL/utilities extensions, water/wastewater concepts, special storage/logistics solutions
Offtaker-specific product specifications & test campaigns (laboratory/technical center)
ISCC PLUS System Design & Audit Readiness Pack (data flows, mass balance, SOPs)
Procurement/awarding strategy, supplier reconciliation, multi-vendor comparisons
Bankability dossier with sensitivity-based economic scenarios

Note: More engineering depth and greater effort for a concept tailored exactly to your project